I also paid $650 to install a used fuel pump about a month ago. 2002 FORD EXPEDITION FUEL PUMP LOCATION INSTALL ![]() It worked only marginally better than the pump I replaced, but the truck still fails to start on occasion and is hardly reliable. Because the replacement pump is not completely dead, I am lead to believe that it was my pump and not the electronic controller box attached to it. My mechanic tested the used pump, and the test showed that the used pump had a faulty valve that does not always operate properly, which is different than the dead-dead-dead nature of the old fuel pump. The point of my rant is this: Ford sold many, many units of this vehicle. It should not be so difficult to get ahold of a fuel pump- a basic part, nothing exotic-for this vehicle. As much as I have enjoyed the truck, I am strongly discouraged from purchasing another Ford in the future if they won't even ensure an adequate supply of basic parts. This is not a Ferrari where you have to order parts from the Old Country. This is supposed to be a user-friendly truck. OK, I just fixed the fuel pump problem with my 05 Expedition. I replaced the fuse box that contains the built in fuel pump relay. The relay is mentioned as a non servicable part in the owners manual-R303. To replace this relay, you have to replace the fusebox. I bought the new fusebox at the Ford Dealer for $175.00 plus tax. 2002 FORD EXPEDITION FUEL PUMP LOCATION PLUS There are 12 quick connect plugs and a 10 mm socket to remove the wire going through the firewall. Yes, this wire is removable after you pop the cover off of the connection. A 1/2 inch socket will unbolt the fusebox from the inside wall at the front seat passengers right kick panel. Two sockets are all the tools that you need. This Expedition would not crank when cold, 60 degrees, it would crank. There are two wires going to the fuel pump near the Left Rear tire. Key on,White is 12 v and black is ground. Make sure that the fuel pump is getting power or not with a test light. This can be checked at the module behind left rear tire, on top of frame. ![]() ![]() You can see it at the 2:00 position at the rear tire through the fenderwell. The plug is on the front side of the module. 2002 FORD EXPEDITION FUEL PUMP LOCATION PLUS.2002 FORD EXPEDITION FUEL PUMP LOCATION INSTALL.2002 FORD EXPEDITION FUEL PUMP LOCATION HOW TO.
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